Dual-Layer Co-Extrusion Line

Dual-Layer Co-Extrusion Line

In the production of high-end shielded wires and specialized industrial cables, the ability to extrude three layers simultaneously is a game-changer. Our Dual-Layer Co-Extrusion offers unparalleled concentricity and layer adhesion, utilizing three dedicated extruders feeding into a single, high-precision crosshead.

Product Introduction

Product Description

In the production of high-end shielded wires and specialized industrial cables, the ability to extrude three layers simultaneously is a game-changer. Our Dual-Layer Co-Extrusion offers unparalleled concentricity and layer adhesion, utilizing three dedicated extruders feeding into a single, high-precision crosshead. We have leveraged our decades of experience in screw and barrel design to ensure that each layer-whether it's the inner skin, the foamed insulation, or the outer skin-is processed at its optimal pressure and temperature. This Dual-Layer Co-Extrusion is a flagship product that highlights our "Reliable & Creative" approach to plastic machinery. As a company recognized for three consecutive years as a Class A Taxpayer, we offer the financial and technical stability you need in a long-term equipment partner.

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The Dual-Layer Co-Extrusion is frequently integrated into the production lines of globally renowned petrochemical groups, a testament to its reliability and precision. We provide a full-cycle service system, starting with precise demand matching to help you avoid the risks associated with complex machine selection. Our presence in both the domestic Yangtze River Delta and global markets like Russia and the UK has taught us the importance of information transparency. That's why we provide real-time production updates and 24-hour on-site commissioning. Our engineers don't just set up the machine; they provide on-site operation training to ensure your staff can handle the sophisticated PLC systems that govern this Triple-Layer Co-Extrusion Line, maintaining our exceptionally high repeat cooperation rate.

 

Technical Parameters

Key Feature

Specification

Layer Configuration

Skin-Foam-Skin or 3-Layer Solid

Typical Materials

PE, Physical Foaming PE, PVC, LSZH

Screw Milling

Precision CNC milled for each specific layer

Foaming Degree

Up to 70% (Physical foaming)

Line Speed Control

Digital synchronization across all three extruders

 

 
 

Application Fields

This line is widely used for high-frequency data cables, high-end shielded signal wires, and low-loss coaxial cables where multi-layer insulation is required for electrical performance.

 
 
 

Customization & Factory Strength

We utilize specialized deep-hole drilling and screw milling machines to create the heart of this system. We recommend tailored solutions based on your material viscosity, helping you achieve a superior product while maintaining efficient production.

 
 
 

Packaging & Shipping

Standard seaworthy packaging with multi-layer protection. We facilitate global trade by supporting EXW, FOB, and DDP shipping terms and accepting multiple currencies (USD, EUR, GBP, AUD, etc.).

 

 

FAQ

1. What is the advantage of triple-layer co-extrusion?

It provides better insulation properties and saves material costs through foaming technology.

2. Do you provide on-site installation?

Yes, our professional engineers handle installation and commissioning.

3. Can you customize the line for physical foaming?

Yes, we specialize in physical foaming screws and gas injection systems.

4. How do you ensure equipment stability?

Through decades of production technology and rigorous testing under IATF standards.

5. Do you accept USD?

Yes, we accept USD and many other international currencies.

 

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